My new badlands was done this from day 1 always when cold in the morning, cold every morning in wyoming. Does anyone know exactly what the tsb-22-2371 recommends as the fix unbelievable for a brand new vehicle mine is a 2023 less than 500miles. Im 150miles from the dealer
Take apart the transmission, replace the 5th/6th gear synchronizer rings, reassemble transmission.
Worthwhile to note that there are lots of reports of people who had the issue, took it to the dealer to complete the TSB, and the technicians have come back and said they didn't see any visible damage to the transmission. We've also had a few people who had the TSB completed and the issue returned within a thousand miles.
The components needed to complete the repair are on national backorder, so I don't see any reason to have your dealer fix an issue that may not be causing damage and may not actually fix the noise. I'd give it some time for Ford/Magna to figure out exactly what is going on... especially since you are 150 miles away from a dealer. You have a three year factory warranty, and the issue will likely go away as the weather warms in the next 2-4 months... so I would just wait until next fall if I was in your shoes. Hopefully by then the engineers will have a clearer sense of the issue and how to actually fix it.
2022 4dr Badlands, 2.3L Manual, Mid pkg
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