TrailRax Roof Rack/Side Rack Install/Questions

SlashRacer
Jan 04, 2023
Moderator

Road trip!!!

Jan 04, 2023

Some of us have installed the TrailRax roof and side racks and others have questions on it. There are few conversations going around in a few different threads. This is the thread to post in if you have questions about the rack/side racks or installation of the rack/side racks.

You can remove the first two rows of your top with this rack on.

5448CA55-CCA6-472C-A822-3CD16D7EEB0A.jpeg109CC0E1-0BFF-48E6-A7D5-C5DF1FC986A7.jpeg52156464-AED3-4221-9D52-6EE83ABDE177.jpeg
2021 Badlands, 4 door, 2.7L, Auto, LUX, SAS, Tow Package, MIC, Velocity Blue.
Moving Chicane, XP Rider
Last edited by a moderator: Jan 04, 2023

Rank V

Jul 12, 2023

#100
That is exactly what I was trying to do . Thanks a million @BostonBadlands ! Canceled my carriage bolts and female eyes and went with your links ! I'm going to miss those female eyes !

I keep a variety of various (how's that for repetitive redundancy?) 1/4-20 bolts in different lengths. I got these in failed attempts to grind down the sides and turn them into ("drop-in") hammerhead bolts (look them up if unfamiliar). I thought I could just drop these self-made hammer heads in, pivot them 90 degrees, then attach gear to them and secure with nuts. Never worked out. But I do have things like rubber clamps which actually call for a counter-sink bolt. I also had to drill it wider (3/8" worked best):

1689152578828.png
I can use these things to mount shovels, camp saws, that 48" farm jack, without buying over-priced accessory plates and kits.
Dirt Dog, you ol' S.O.B., you're going to have to work with studded eyes. (But we won't tell anybody!)
Deano Bronc, TK1215

Wash Me

Jul 12, 2023

#101
I keep a variety of various (how's that for repetitive redundancy?) 1/4-20 bolts in different lengths. I got these in failed attempts to grind down the sides and turn them into ("drop-in") hammerhead bolts (look them up if unfamiliar). I thought I could just drop these self-made hammer heads in, pivot them 90 degrees, then attach gear to them and secure with nuts. Never worked out. But I do have things like rubber clamps which actually call for a counter-sink bolt. I also had to drill it wider (3/8" worked best):

1689152578828.png
I can use these things to mount shovels, camp saws, that 48" farm jack, without buying over-priced accessory plates and kits.
Dirt Dog, you ol' S.O.B., you're going to have to work with studded eyes. (But we won't tell anybody!)

Thanks for the tips BostonBadlands. I'm just learning on this rack attachment business. Was following the conversation with you and Crawler Green ( he lives down the road from me here in Brighton MI and we've shared a few soda pops). I did the Gunstock thing and went up to Nova Scotia last fall. Beautiful up there! Didn't realize the port up there rivaled NY and Boston back in the day . Your trip suggestion sounds like a hoot !
Res 7/24/20 - 4dr Badlands 2.7- MIC-- High - Hot Pepper- Mod-- 8/12 Blend Date -Del 9/12/22
BostonBadlands

Rank 0

Sep 13, 2023

#102
Quick review from me:

I ordered the TrailRax rack from the BN Gear Store during their holiday sale... and just got it install this past weekend.

The Good​


  • Uses a standardized mounting mechanism. You can attach anything you want with some carriage bolts and nuts. This is unlike the factory roof rack that would require adaptor brackets and/or drilling for just about anything you wanted to mount.
  • Uses the full length of the vehicle.
  • The rack itself is very modular. If you don't need the side PakRax for that particular trip, you can take it off. If you don't need all of the cross bars, you can take most of them off.
  • Relatively quiet on the road. All roof racks introduce some level of additional wind noise, just kind of the nature of the beast. Thanks to the wind deflector, the additional noise on the TrailRax rack is minimal.
  • Supports light bars. I don't intend on using a light bar personally, but the option is there if you need it.

The Bad​


  • My TrailRax kit was missing parts. This ended up not being a huge deal... @London and the folks at TrailRax got it sorted out, and I had the missing parts in-hand within a week. But I feel like I have to be fully transparent about it anyway.
  • Both of the side rails were bent in a few spots. Not sure if it was damage from shipping or if they were shipped out that way, but nothing a mallet couldn't fix.
  • The aluminum extrusions (the crossbars) were poorly cleaned up after the machining process. I had to take an air compressor to clean out all of the metal shavings to prevent any cross-threading. Again, not a huge deal, but since the rack is nearly $2000 your expectations are high.
  • The entire kit uses SAE sizes for their fasteners (except for the one nut that interfaces with the Bronco). This is a personal pet peeve of mine. Doesn't it really matter? Admittedly... no, not really. But everything on the Bronco itself is metric, so it would be nice if all of the accessories on the Bronco were also metric. But in the end all it really means is I have to add on SAE sizes to my tool roll.
  • It took me three days to install. Now to be completely honest, at lot of this was my ridiculous levels of stubbornness and has nothing to do with the rack itself. A lot was also because it was 28-34 degrees outside, and fingers don't work so well when they are cold. But most of all it was because I was installing this solo and had to MacGyver ways to install this without scratching/denting my Bronco. (Unfortunately my wife is only 4'11", so she is no help on these sorts of projects.) But, yes, in full transparency, it took me 3 days to install it. If you had a buddy that wasn't a midget, you could definitely do it in a day, but you should still give yourself a time budget 3-6 hours just in case.

PICTURE DUMP​

Day 1: installing the PaxRak support brackets—requires removing your hard top, which is insanely difficult to do solo by the way.
1673984682373.png
One of the bent rails—kind of hard to see in the photo but obvious in person.
1673984746002.png
Day 2 - Beginning the top rack assembly.
1673984936139.png
Installing the windshield:
1673984958286.png
All of the aluminum shavings left over from the machining process:
1673985044037.png
End of day 2. Most of the rack is there, but the crossbars and PakRax hasn't been installed yet. The green shopping bags were used to prevent scratches.
1673985119269.png
Channeling my inner @Calgecko1673985222704.png
Start of day 3... greeting with a light dusting a snow.
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Late to the party here but my trailrax also showed up with bent rails. To be fair they offered to ship me another set but I declined. Nothing a bit of skilled pry barring from my metal fabricator buddy couldn't handle.
Chief Ron, RagnarKon

Rank 0

Sep 13, 2023

#103
Finally got around to mounting the ROAM rugged case on the roof rack. I only really want it to carry those things I’ll probably not need but rather have and the rarely used items. Tool set, blanket, air pump, tire repair kit and the like. I have the nice drawer in the rear that I had been keeping these items in but am thinking of removing it to reclaim the space. Will have to let the old lady weigh in on it. This will probably kill the already poor mileage :)

I'd like to buy a couple of roam cases. Curious how you are mounting them to the rack?

Rank 0

Sep 13, 2023

#104
Ah. I knew I should have dug a little deeper...

https://www.roamadventureco.com/products/95l-rugged-mounts
LR48, Chief Ron

Driving Daydrinking Daryl

Sep 13, 2023

#105
Ah. I knew I should have dug a little deeper...

https://www.roamadventureco.com/products/95l-rugged-mounts

Yup..pricey but they secure the box well. I have zero complaints with mine.
2 Dr BL MGV High 2.3 Auto SAS MIC Tow....
7/13/20 res 1/21/21 order
Got my VIN 9/30.....Build week 11/15 Delivered 1/14/22
Chief Ron, RagnarKon

Wash Me

Sep 26, 2023

#106
DirtDog in Cal.png
Just got back from 7500 mile trip out west. The rack , 95L Roam case and RotoPaks worked great . The only problem I had was wind noise and I had to tighten up a few bolts on the side racks. I didn't loc tight those so the vibration of the RotoPaxs worked on them. Came close but never needed the fuel I carried. Peace of mind ! The other thing I noticed with all that gear, I dropped 1 to 2 mpg. I averaged 16.4 with the 2.7L engine. In the past I've gotten 18 to 20. In all fairness, I did have my foot in it a lot of the time. The big thing was the noise. On some of those long deserted highways cruising at 84 mph, forget the radio if you are a critical listener.
Res 7/24/20 - 4dr Badlands 2.7- MIC-- High - Hot Pepper- Mod-- 8/12 Blend Date -Del 9/12/22
rws, TK1215

Wash Me

Sep 26, 2023

#107
@Sven I thought about you while in Idaho heading back East but it was snowing and raining in Yellowstone ! Go figure !
Res 7/24/20 - 4dr Badlands 2.7- MIC-- High - Hot Pepper- Mod-- 8/12 Blend Date -Del 9/12/22
Sven, Deano Bronc

Driving Daydrinking Daryl

Sep 26, 2023

#108
@Sven I thought about you while in Idaho heading back East but it was snowing and raining in Yellowstone ! Go figure !

Sorry...I sometimes have that effect on things. Glad you had a great time on your journey. We have been lucky here at 6700' but the park and higher elevations got some of the "White stuff". We will get enough sooner than later. Next time we can try to meet up.
2 Dr BL MGV High 2.3 Auto SAS MIC Tow....
7/13/20 res 1/21/21 order
Got my VIN 9/30.....Build week 11/15 Delivered 1/14/22
TK1215

Rank VI

Oct 06, 2023

#109
@Sven I thought about you while in Idaho heading back East but it was snowing and raining in Yellowstone ! Go figure !

It could snow in Yellowstone any time of the year. Welcome to Wyoming :-)
22 | Badlands | Cyber | NonSAS | MIC | 2.7 Auto | Lux | Leather | Tow |
Res: 07/27/2020, Order: 11/04/2021, Sched: 8/8, Re-Sched: 8/15, In-Prod: 8/15, Blend: 8/19, Mods: 8/23, Chip Hold: 9/29, Built: 10/3, Ship: 10/4, Train #: 10/5, Delivered: 10/20.
Dirt Dog, Deano Bronc

Rank VI

Oct 06, 2023

#110
Yup..pricey but they secure the box well. I have zero complaints with mine.

I like that the latches lock down to the mount when the case is not up there.

As for road noise I have to have the radio on 12 on the interstate to be able to enjoy it. I run it 6-8 around town.
22 | Badlands | Cyber | NonSAS | MIC | 2.7 Auto | Lux | Leather | Tow |
Res: 07/27/2020, Order: 11/04/2021, Sched: 8/8, Re-Sched: 8/15, In-Prod: 8/15, Blend: 8/19, Mods: 8/23, Chip Hold: 9/29, Built: 10/3, Ship: 10/4, Train #: 10/5, Delivered: 10/20.
Dirt Dog, Sven

Rank 0

Dec 23, 2023

#111
Interested to know if anyone has installed different light bar on the TrailRax than the Heretic…It’s a bit pricey but on their website they comment on custom brackets specifically for the TrailRax. Would love to save a few hundred $$$ if able.
Moderator

Life is a Highway

Dec 23, 2023

#112
Interested to know if anyone has installed different light bar on the TrailRax than the Heretic…It’s a bit pricey but on their website they comment on custom brackets specifically for the TrailRax. Would love to save a few hundred $$$ if able.
The OP, @SlashRacer installed the Rigid light bar.
SlashRacer, MV94
Moderator

Road trip!!!

Jan 03, 2024

#113
Interested to know if anyone has installed different light bar on the TrailRax than the Heretic…It’s a bit pricey but on their website they comment on custom brackets specifically for the TrailRax. Would love to save a few hundred $$$ if able.
I have the Rigid light bar. It’s pricey, but man is it bright!

IMG_5819.jpeg
2021 Badlands, 4 door, 2.7L, Auto, LUX, SAS, Tow Package, MIC, Velocity Blue.
Deano Bronc, TK1215
Moderator

Road trip!!!

Jan 03, 2024

#114
I have the Rigid light bar. It’s pricey, but man is it bright!

View attachment 77056
2021 Badlands, 4 door, 2.7L, Auto, LUX, SAS, Tow Package, MIC, Velocity Blue.
Deano Bronc, TK1215

Rank 0

Jan 07, 2024

#115
I have the Rigid light bar. It’s pricey, but man is it bright!

IMG_5819.jpeg

How’d you run the wires? I don‘t see them along the windshield in the photo…
Gregg Hill

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