Rattle, Leak, Roof Misalignment, Sync Module Failure… the “Issues List” gets longer

BroncoFred
May 17, 2024

Broncoless… for now

May 17, 2024

I don’t want to sound negative, I really don’t. I really want to love my Bronco, and I still do, but as more issues pop up, well, let’s just say the relationship is getting strained! 😂 😢

1. First issue was minor; RATTLE coming from under the front end when going over bumps and getting progressively worse. Turns out it was a loose bolt on the skid plate, allowing washer to rattle like crazy. Easy fix.

2. LEAK appearing on garage floor. Bad seal on front differential. After day or two at the dealer, all better.

3. Monitor, radio, usb power ports intermittently failing. This has been the most frustrating issue. Usually happens when I go out to the rig first thing in the morning. Appears as power to all three is lost. It will eventually come back on after a short drive (ranging from a couple of mins to an hour). Occasionally all three go off after driving awhile. Always involves all three. Took it in once and they couldn’t replicate so sent me home. Had them check it again when issue #4 (see below) came up. They’ve isolated the issue to be a faulty Sync4 APIM module BUT, obviously this part is on back order. Based on others, this seems to take 6-8 weeks. Since the back up camera is non-functional they don’t want me to take the vehicle until it is fixed, so I’ll be going into a rental, at Ford’s expense.

4. MISALIGNED Center Roof Panel. Noticed a slight misalignment on the passenger side, pushing outward on the part that curves downward. Nothing major, no leaks, but for an OCD person, like me, that notices everything … I brought it up (especially since it’s still under warranty). They replaced the panel with a new one but tech still noticed a slight misalignment so trying to figure that out. It may be the part that the panel latches onto.

Again, not wanting to be negative, just wanted to document in case anyone else is having these issues. I waited 476 days to get my Bronco and spending too much time waiting on warranty issues! My rig has been in the shop for 1 month now for current issues, #3 and #4, and may have another 6-8 weeks to wait. 😭 I want to be out enjoying my Blues Bro, not waiting on these issues to be fixed!!

Fred 🌵
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
MWNew, UserError
Moderator Staff member

Administrator

May 17, 2024

#1
Not cool any time a Bronco is waiting at the dealer for weeks (months ...). I hope they can sort out the panel while they have it, and I hope no more issues pop up once you finally get it back.
2021 Oxford White 2-door non-Sas Mid package 2.7L/10-speed Badlands with MIC top
2021 Carbonized Gray 2-door Sas High package 2.7L/10-speed Badlands with MIC top
Keeping the Jeeps: stock '89 XJ and 3.5" lifted '00 XJ on 31s and '89 MJ
UserError, 14U

Resident Misanthrope

May 17, 2024

#2
I’m truly sorry to hear your ownership experience is lacking. I hope things turn around for you soon, brother. I know how you feel when you’ve waited so long only to feel disappointment. All things pass. Hopefully your gremlins are not long for this world!
2023 Ford Bronco Badlands Sasquatch • 2-Door • Velocity Blue • 2.7L V6 • 10-Speed • Lux Package
UserError, Laura

Lee

May 17, 2024

#3
Thanks for sharing your experience. Helps everyone having similar problems. Hope you are back on the road soon. Understand the frustration after waiting so long for delivery. Please keep everyone up to date.👍👍
Laura, Kenneth

Rank V

May 17, 2024

#4
I don’t want to sound negative, I really don’t. I really want to love my Bronco, and I still do, but as more issues pop up, well, let’s just say the relationship is getting strained! 😂 😢

1. First issue was minor; RATTLE coming from under the front end when going over bumps and getting progressively worse. Turns out it was a loose bolt on the skid plate, allowing washer to rattle like crazy. Easy fix.

2. LEAK appearing on garage floor. Bad seal on front differential. After day or two at the dealer, all better.

3. Monitor, radio, usb power ports intermittently failing. This has been the most frustrating issue. Usually happens when I go out to the rig first thing in the morning. Appears as power to all three is lost. It will eventually come back on after a short drive (ranging from a couple of mins to an hour). Occasionally all three go off after driving awhile. Always involves all three. Took it in once and they couldn’t replicate so sent me home. Had them check it again when issue #4 (see below) came up. They’ve isolated the issue to be a faulty Sync4 APIM module BUT, obviously this part is on back order. Based on others, this seems to take 6-8 weeks. Since the back up camera is non-functional they don’t want me to take the vehicle until it is fixed, so I’ll be going into a rental, at Ford’s expense.

4. MISALIGNED Center Roof Panel. Noticed a slight misalignment on the passenger side, pushing outward on the part that curves downward. Nothing major, no leaks, but for an OCD person, like me, that notices everything … I brought it up (especially since it’s still under warranty). They replaced the panel with a new one but tech still noticed a slight misalignment so trying to figure that out. It may be the part that the panel latches onto.

Again, not wanting to be negative, just wanted to document in case anyone else is having these issues. I waited 476 days to get my Bronco and spending too much time waiting on warranty issues! My rig has been in the shop for 1 month now for current issues, #3 and #4, and may have another 6-8 weeks to wait. 😭 I want to be out enjoying my Blues Bro, not waiting on these issues to be fixed!!

Fred 🌵

Hi Fred! I can look into your Bronco's concern on my end. To get started, could you please send a private message over with the name/location of your local Ford dealer and your Bronco's VIN?
RETmed14!, jonrjen

Gladesmen

May 17, 2024

#5
I don’t want to sound negative, I really don’t. I really want to love my Bronco, and I still do, but as more issues pop up, well, let’s just say the relationship is getting strained! 😂 😢

1. First issue was minor; RATTLE coming from under the front end when going over bumps and getting progressively worse. Turns out it was a loose bolt on the skid plate, allowing washer to rattle like crazy. Easy fix.

2. LEAK appearing on garage floor. Bad seal on front differential. After day or two at the dealer, all better.

3. Monitor, radio, usb power ports intermittently failing. This has been the most frustrating issue. Usually happens when I go out to the rig first thing in the morning. Appears as power to all three is lost. It will eventually come back on after a short drive (ranging from a couple of mins to an hour). Occasionally all three go off after driving awhile. Always involves all three. Took it in once and they couldn’t replicate so sent me home. Had them check it again when issue #4 (see below) came up. They’ve isolated the issue to be a faulty Sync4 APIM module BUT, obviously this part is on back order. Based on others, this seems to take 6-8 weeks. Since the back up camera is non-functional they don’t want me to take the vehicle until it is fixed, so I’ll be going into a rental, at Ford’s expense.

4. MISALIGNED Center Roof Panel. Noticed a slight misalignment on the passenger side, pushing outward on the part that curves downward. Nothing major, no leaks, but for an OCD person, like me, that notices everything … I brought it up (especially since it’s still under warranty). They replaced the panel with a new one but tech still noticed a slight misalignment so trying to figure that out. It may be the part that the panel latches onto.

Again, not wanting to be negative, just wanted to document in case anyone else is having these issues. I waited 476 days to get my Bronco and spending too much time waiting on warranty issues! My rig has been in the shop for 1 month now for current issues, #3 and #4, and may have another 6-8 weeks to wait. 😭 I want to be out enjoying my Blues Bro, not waiting on these issues to be fixed!!

Fred 🌵

Hey we have that same misaligned roof panel. it is pushed out toward the passenger side a 1/4" or so. and it sticks up in the rear where it meets the back (more permanent panel) and it doesn't seal well. like I can see day light. but it doesn't leak so I just added some seal material to the sport bar above the rear passenger door to try and stop the wind noise, might have helped a tad bit. I am afraid to take it in they may keep it for weeks then make it worse.
Bronco Nation 1100. Everglades, Desert Sand
Res: 7/30/20 ordered 1/22/21 reorder 10/15/21 changed to Everglades 3/9/22 schedule 8/29/22 bumped to 9/5; 9/7/22 blend, 9/9 Mods, 9/26/22 completed, 10/7 shipped, 11/3/22 delivery
UserError, Deano Bronc

Broncoless… for now

May 18, 2024

#6
Hi Fred! I can look into your Bronco's concern on my end. To get started, could you please send a private message over with the name/location of your local Ford dealer and your Bronco's VIN?

I sent you a private message with the requested information.
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆

Broncoless… for now

May 18, 2024

#7
Hey we have that same misaligned roof panel. it is pushed out toward the passenger side a 1/4" or so. and it sticks up in the rear where it meets the back (more permanent panel) and it doesn't seal well. like I can see day light. but it doesn't leak so I just added some seal material to the sport bar above the rear passenger door to try and stop the wind noise, might have helped a tad bit. I am afraid to take it in they may keep it for weeks then make it worse.

I hear you. I thought I’d try since I wanted them to fix the other issues anyway. I’m worried that it won’t match the rest of the roof (fading and such). They actually got the new panel in quickly.
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
Laura, Jakob1972

KCsBronco

May 18, 2024

#8
Wooo! Way too much grief with your horsey!! Wish I had your patience dealing with this. Not sure I could walk away from ours for weeks over a Sync issue..

Hope they get ya fixed soon.
UserError, Deano Bronc

Rank IV

May 18, 2024

#9
I'll make some lemonade....

You seriously heard a rattle caused by a washer on a loose skidplate bolt? Either you have a bionic ear like Jamie Sommers, or the Bronco has gotten extremely quiet. Wow.
No salt tram towers were harmed in the making of this post...
UserError, Laura

KCsBronco

May 18, 2024

#10
I'll make some lemonade....

You seriously heard a rattle caused by a washer on a loose skidplate bolt? Either you have a bionic ear like Jamie Sommers, or the Bronco has gotten extremely quiet. Wow.

Yeah, think ya got a good point there! Gotta say every time I go on a rattle search, it's been recovery rear I hadn't lashed down or empty water bottle left in a door box.

Cheers
BroncoFred, Eninty

Broncoless… for now

May 18, 2024

#11
I'll make some lemonade....

You seriously heard a rattle caused by a washer on a loose skidplate bolt? Either you have a bionic ear like Jamie Sommers, or the Bronco has gotten extremely quiet. Wow.

Lol… my daughter says I notice EVERYTHING…it’s a curse, however it was a loud and annoying noise… especially coming from a brand new vehicle!
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
UserError, Deano Bronc

Gladesmen

May 18, 2024

#12
I hear you. I thought I’d try since I wanted them to fix the other issues anyway. I’m worried that it won’t match the rest of the roof (fading and such). They actually got the new panel in quickly.

I may have to give it a shot gotta take him in for an oil change tire rotation soon before we head off to Moab.
Bronco Nation 1100. Everglades, Desert Sand
Res: 7/30/20 ordered 1/22/21 reorder 10/15/21 changed to Everglades 3/9/22 schedule 8/29/22 bumped to 9/5; 9/7/22 blend, 9/9 Mods, 9/26/22 completed, 10/7 shipped, 11/3/22 delivery
UserError, Deano Bronc

O-===-O BRONCO, Built Wild Edition

May 19, 2024

#13
Live look at FoMoCo BN handle
Supreme Leader of the Wandering but NOT Lost
2022 OBX Cyber Orange Metallic with random acutriments.
RETmed14!, UserError

Rank V

May 23, 2024

#14
Hey we have that same misaligned roof panel. it is pushed out toward the passenger side a 1/4" or so. and it sticks up in the rear where it meets the back (more permanent panel) and it doesn't seal well. like I can see day light. but it doesn't leak so I just added some seal material to the sport bar above the rear passenger door to try and stop the wind noise, might have helped a tad bit. I am afraid to take it in they may keep it for weeks then make it worse.

Hi there. This alignment concern doesn’t sound like something we want you to experience with your Bronco. Could you please send us a PM with your VIN and the name and location of your Ford dealer? I'd be happy to look into how I can assist you on my end. To send a private message, just click/hover on our username and select "Message".
RETmed14!, Kenneth

Broncoless… for now

May 23, 2024

#15
Hi there. This alignment concern doesn’t sound like something we want you to experience with your Bronco. Could you please send us a PM with your VIN and the name and location of your Ford dealer? I'd be happy to look into how I can assist you on my end. To send a private message, just click/hover on our username and select "Message".
I already have! 🤣
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
Kenneth

Rank V

May 23, 2024

#16
Since the back up camera is non-functional they don’t want me to take the vehicle until it is fixed, so I’ll be going into a rental, at Ford’s expense.

This seems odd to me. Last I checked, the Bronco comes fully equipped with a rearview and two sideview mirrors. I believe those are the old analog tools we used before backup cameras were installed. 😁 Unless you were OK with being without your Bronco for an extended period of time, I'll bet you could have convinced them you were perfectly capable of being aware of your surroundings while backing up. 😉
BroncoFred, Deano Bronc

Broncoless… for now

May 24, 2024

#17
This seems odd to me. Last I checked, the Bronco comes fully equipped with a rearview and two sideview mirrors. I believe those are the old analog tools we used before backup cameras were installed. 😁 Unless you were OK with being without your Bronco for an extended period of time, I'll bet you could have convinced them you were perfectly capable of being aware of your surroundings while backing up. 😉

This is true. I’ve been driving vehicles with rear view and side mirrors (and some without) for 50 years now. Yes, I’m sure could have convinced them to let me take it. I just want the damn thing fixed! I was afraid if I took it that it might have somehow slowed the whole deal down. I’m going to just drive the hell out of the Ford Edge rental until I get mine back. I heard from the dealer that they are expecting the part soon and I noticed on the Ford Pass app that they moved Big Blue up to the shop so… fingers crossed. 🤞
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
Deano Bronc, Kenneth

Broncoless… for now

May 24, 2024

#18
Yeah, I wanted to say this too, but people are easily triggered these days. TBH, I hardly ever use the rear camera because my inner old codger self forgets there is a rear camera image to look at. 🤣🤣🤣

My Hummer H3T is much better, the camera image shows up in the rear view mirror, where old codgers like me are naturally looking.

Not easily triggered… speak your mind.
2023 Bronco,Black Diamond 🏴‍☠️ Velocity Blue 🟦, 4Door, SAS, MIC, Mid, 2.7m, Orig Order: 9/10/21 Blend Date: 11/30/22. Built: 12/02, Shipped 12/4, Arrived at dealer on 12/23, Took possession on 12/30/22!!! 476 Days after ordering.
Goodyear, AZ 🌵🔆
Wood J, Eninty

Rank IV

May 24, 2024

#19
Not easily triggered… speak your mind.

No flame meant. But if it were me I would have told the dealer that I can drive the Bronco sans rear camera just fine and he go ahead and get the module in. Then set up an appointment with me when the part is available.

NDB.
No salt tram towers were harmed in the making of this post...

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