WARN Multi-Mount Winch Attached to Front Receiver Hitch

ztlm39
Apr 27, 2023

Rank 0

Apr 27, 2023

I had given up on getting my Bronco after waiting two years, and after receiving the Ford email saying I might not get one. Then two weeks later, Ford told me they were building my Badlands Sasquatch MIC Lux. Go figure.

Now that I have it, I wanted a winch, but did not want to interfere with any of the cameras or radar. So, I purchased the WARN Zeon 10-S Multi-Mount Winch kit. But I wanted to use it on the front as well as the rear.

After removing the modular bumper, I figured I could insert a 2 inch receiver hitch tube into the bumper frame tube, but the frame tube was not big enough for a 2X2 receiver. However, a Reese 8 in. Trailer Hitch Receiver Extension for 2 inch receivers fits, once you cut away part of the steel bumper mount that bolts onto the modular bumper and is used to bolt the bumper onto the frame.

Conveniently there are already two holes drilled on each side of the bumper frame tube. All I had to do was drill them out large enough to fit the 5/8 in x 4 in grade 8 bolt I purchased. I also had to drill two new holes in the trailer hitch receiver extension so they would line up with the holes in the bumper frame tube. And I shortened the trailer hitch receiver extension by 3/4 inch so it would not stick out from the bumper quite so far.

If I get tired driving around town with somewhat of a unicorn looking front end, I can easily remove it by taking off the front skid plate to access the bolt securing the receiver extension. Putting the front receiver back on when I go wheeling should be no more than a 10-minute job.

I drove on the highway and did not notice any effect on the adaptive cruise control.

One kink I am working on is that the extension rotates up and down a little around the pivot of the bolt since the extension does not completely fill the bumper tube. It might make a little noise on really bumpy roads, but I have not noticed any yet. I am thinking some kind of wedge could go in there to stop the travel. But I do not expect it will have any effect on recovery. I have ordered some steel hatchet handle wedges to try.
14U, Deano Bronc
Last edited by a moderator: Apr 28, 2023

Gladesmen

Apr 27, 2023

#1
Is your plan to pack the winch in the cargo area then install it once you get to the trail? Or when you need recovery? It seems like this idea will work. But I don’t know if I would leave it attached while driving public roads in case something happened you know.
By the way Congratulations on your Badsquatch.
Bronco Nation 1100. Everglades, Desert Sand
Res: 7/30/20 ordered 1/22/21 reorder 10/15/21 changed to Everglades 3/9/22 schedule 8/29/22 bumped to 9/5; 9/7/22 blend, 9/9 Mods, 9/26/22 completed, 10/7 shipped, 11/3/22 delivery
14U, Deano Bronc

Rank 0

Apr 27, 2023

#2
Is your plan to pack the winch in the cargo area then install it once you get to the trail? Or when you need recovery? It seems like this idea will work. But I don’t know if I would leave it attached while driving public roads in case something happened you know.
By the way Congratulations on your Badsquatch.
Definitely I will carry it in the cargo area and attach it only as needed.

Thanks, I was pleased and surprised to get the Bronco.
14U, Deano Bronc

OBIE

Apr 27, 2023

#3
I had given up on getting my Bronco after waiting two years, and after receiving the Ford email saying I might not get one. Then two weeks later, Ford told me they were building my Badlands Sasquatch MIC Lux. Go figure.

Now that I have it, I wanted a winch, but did not want to interfere with any of the cameras or radar. So, I purchased the WARN Zeon 10-S Multi-Mount Winch kit. But I wanted to use it on the front as well as the rear.

After removing the modular bumper, I figured I could insert a 2 inch receiver hitch tube into the bumper frame tube, but the frame tube was not big enough for a 2X2 receiver. However, a Reese 8 in. Trailer Hitch Receiver Extension for 2 inch receivers fits, once you cut away part of the steel bumper mount that bolts onto the modular bumper and is used to bolt the bumper onto the frame.

Conveniently there are already two holes drilled on each side of the bumper frame tube. All I had to do was drill them out large enough to fit the 5/8 in x 4 in grade 8 bolt I purchased. I also had to drill two new holes in the trailer hitch receiver extension so they would line up with the holes in the bumper frame tube. And I shortened the trailer hitch receiver extension by 3/4 inch so it would not stick out from the bumper quite so far.

If I get tired driving around town with somewhat of a unicorn looking front end, I can easily remove it by taking off the front skid plate to access the bolt securing the receiver extension. Putting the front receiver back on when I go wheeling should be no more than a 10-minute job.

I drove on the highway and did not notice any effect on the adaptive cruise control.

One kink I am working on is that the extension rotates up and down a little around the pivot of the bolt since the extension does not completely fill the bumper tube. It might make a little noise on really bumpy roads, but I have not noticed any yet. I am thinking some kind of wedge could go in there to stop the travel. But I do not expect it will have any effect on recovery. I have ordered some steel hatchet handle wedges to try.
I’ve had several vehicles with hitch receivers front/rear, and the wiring for winch. It is a compromise, but a decent one.
Wood J, 14U

Rank 0

Apr 27, 2023

#4
Nice setup! Could you weld some flat stock on the extension as shims?

Rank 0

Apr 28, 2023

#5
Nice setup! Could you weld some flat stock on the extension as shims?
If I had welding equipment or skills that might be a good solution
Jakob1972

Gladesmen

Apr 28, 2023

#6
It would be nice to have a quick removable winch it has kept me from attempting a few obstacles it does stick out quite a bit. I was thinking of doing something like this before we switched to the Everglades.
Bronco Nation 1100. Everglades, Desert Sand
Res: 7/30/20 ordered 1/22/21 reorder 10/15/21 changed to Everglades 3/9/22 schedule 8/29/22 bumped to 9/5; 9/7/22 blend, 9/9 Mods, 9/26/22 completed, 10/7 shipped, 11/3/22 delivery
14U

Rank 0

Apr 28, 2023

#7
It would be nice to have a quick removable winch it has kept me from attempting a few obstacles it does stick out quite a bit. I was thinking of doing something like this before we switched to the Everglades.
My friend has already made fun of me for how far that sticks out. However, on the trail it is function over form
Jakob1972, 14U

Rank VI

Apr 28, 2023

#8
I had given up on getting my Bronco after waiting two years, and after receiving the Ford email saying I might not get one. Then two weeks later, Ford told me they were building my Badlands Sasquatch MIC Lux. Go figure.

Now that I have it, I wanted a winch, but did not want to interfere with any of the cameras or radar. So, I purchased the WARN Zeon 10-S Multi-Mount Winch kit. But I wanted to use it on the front as well as the rear.

After removing the modular bumper, I figured I could insert a 2 inch receiver hitch tube into the bumper frame tube, but the frame tube was not big enough for a 2X2 receiver. However, a Reese 8 in. Trailer Hitch Receiver Extension for 2 inch receivers fits, once you cut away part of the steel bumper mount that bolts onto the modular bumper and is used to bolt the bumper onto the frame.

Conveniently there are already two holes drilled on each side of the bumper frame tube. All I had to do was drill them out large enough to fit the 5/8 in x 4 in grade 8 bolt I purchased. I also had to drill two new holes in the trailer hitch receiver extension so they would line up with the holes in the bumper frame tube. And I shortened the trailer hitch receiver extension by 3/4 inch so it would not stick out from the bumper quite so far.

If I get tired driving around town with somewhat of a unicorn looking front end, I can easily remove it by taking off the front skid plate to access the bolt securing the receiver extension. Putting the front receiver back on when I go wheeling should be no more than a 10-minute job.

I drove on the highway and did not notice any effect on the adaptive cruise control.

One kink I am working on is that the extension rotates up and down a little around the pivot of the bolt since the extension does not completely fill the bumper tube. It might make a little noise on really bumpy roads, but I have not noticed any yet. I am thinking some kind of wedge could go in there to stop the travel. But I do not expect it will have any effect on recovery. I have ordered some steel hatchet handle wedges to try.
Your Bronco looks like it got a little excited that all.😳

Rank VI

Apr 28, 2023

#9
My friend has already made fun of me for how far that sticks out. However, on the trail it is function over form
That’s what she said🫣
Moderator

Life is a Highway

Apr 28, 2023

#10
A good outside the box remedy!
Jakob1972

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