Just noticed a little Bronco NIT

tsielski
Jul 12, 2022

Rank III

Jul 12, 2022

The M220 Dana rear axle on the Bronco does not have any kind of drain plug on the back of the differential housing. So a differential oil change will require the cover to be removed. Now that is a good practice for the first diff oil change, to get rid of initial wear particles with the oil as it drains, and to inspect the internals, but not so much going forward, plus it's a bit of a PITA.
The M220 Dana rear axle on the Ranger DOES have a drain plug on the back of the differential housing. The M220 on the Bronco has the flat pad where the Ranger rear axle drain plug is, but on the Bronco it is not drilled and tapped for a drain plug.
Why Ford specified Dana drill and tap the housing on the Ranger rear axle for a drain plug, and not on the same M220 axle for the Bronco is a mystery.
For most people this falls into the WGAS category. Only reason I noticed it is I was interested in replacing the OEM diff cover with the same style, cast nodular iron diff cover from Ford performance that I had installed on my F150.
That is a really superb unit. It adds significant strength to the housing, provides protection from rocks on trails, adds lubricant capacity, and on the F150 unit, has an integral drain plug. The unit for the M220 axle does NOT have a drain plug, which when used on a Ranger isn't an issue.
There are numerous other M220 diff covers out there, most cast aluminum, and one or two iron. Unfortunately the iron ones appear to offer slightly less oil capacity than the OEM cover, but I'm not certain of that.
The rear panhard rod on the Bronco which runs right in front of the rear axle, complicates the use of a larger capacity diff cover unless shaped to compensate.
Anyway, just a nit. I'll get serious with this as I approach 10K miles in a number of months down the road. Perhaps by then Ford performance will offer a Bronco specific unit.
2022 Bronco "Black Diamond" 4DR hard top, 2.7 V6 in "Area 51"
Deano Bronc, Bschurr
Last edited by a moderator: Jul 12, 2022

Rank VI

Jul 12, 2022

#1
Doesn't the M220 have drain & fill plugs that you use once and discard & replace?
Member # 5650 / 2022 Bronco Sport Badlands

Rank III

Jul 12, 2022

#2
The M220 on the Bronco has a fill plug that is use once and then discard. There is no drain plug. I searched all over that diff housing; no joy. The factory service manual, which I have says to drain the diff oil, remove the cover.
2022 Bronco "Black Diamond" 4DR hard top, 2.7 V6 in "Area 51"
Deano Bronc

Rank VI

Jul 12, 2022

#3
Check here

Member # 5650 / 2022 Bronco Sport Badlands
Ditchrunner

Rank III

Jul 12, 2022

#4
I don't know what axle, under what vehicle that rendering depicts, but it is not of an M220 under the full size Bronco. On the M220 under the Bronco, the only threaded plug is in the diff cover, nothing on the housing. There is a flat raised pad on the passenger side of the housing facing forward, which has a drain plug on M220 axles installed under Ranger pickups. On the M220 axles under the full size Bronco, at least on my 2022, that raised pad, although there, has no drain plug. The image below is from the Bronco service manual showing the front of the M220 diff housing, and the lack of any drain plug.


page5image54473104.jpeg
2022 Bronco "Black Diamond" 4DR hard top, 2.7 V6 in "Area 51"

Rank VI

Jul 12, 2022

#5
I just remember it being discussed on the Ranger forum that I was part of, while I had my 2019 Ranger. The discussion was centered around the latest Gen of Rangers and the topic was M220. Sounds like you've investigated it and sadly no luck in draining w/o removing the inspection plate. Bummer :cautious:
Member # 5650 / 2022 Bronco Sport Badlands

Rank III

Jul 12, 2022

#6
Yeah, it's a bit of a pita, but on the first drain tho IMO it makes sense to remove a diff cover, if the axle design permits, (unlike a Ford 9", or other "Hotchkiss-type axles). The Ranger does have a drain plug on it's M220, although if I had one, I'd still remove the cover for the first drain. The larger axle under the F150 also doesn't have a drain plug. I don't know about the lighter duty axles on the F150. Was one of the reasons I installed the Ford Performance nodular iron cover on the rear of my F150, as that specific cover has a drain plug.
When it's time to drain and replace the oil in the Bronco, I'll likely install one of the nodular iron covers available. The only one which also has a drain plug is the ARB piece, though looking at it on line difficult to determine if it retains the original fill capacity, reduces it slightly, or increases it a bit.
2022 Bronco "Black Diamond" 4DR hard top, 2.7 V6 in "Area 51"

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