Driving lights installed

Bschurr
Nov 06, 2021

No Ragerts

Nov 06, 2021

While I really love the look of the super fancy multi-light set ups from Diode Dynamics, Rigid & Baja Designs that fit the modular bumper, I am not a fan of spending $1000+ for some extra light.

I bought a pair of 8 inch Rough Country Black Series single row spot LED light bars for $59.99 each and fabricated some custom brackets and installed them in the bumper & wired them up to Aux1 (yellow wire)

Let me know what you think…

Before & After
AA22FFA2-46DA-4453-B020-11EE8356D755.jpeg

Close up
9590CBB8-D35B-4CD9-8DD9-DC270BB6215E.jpeg

It’s not dark yet so I don’t have pics of their output yet but it should be pretty substantial since these are 40w each rated at 3200 lumens. I will post up some lighting pics later
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
Rgwinn, NiceBronco

Rank VI

Nov 06, 2021

#1
Very nice. What was your total investment? How long did it take to install?

Rank VI

Nov 06, 2021

#2
I like it! I too was looking at the D2, and other kits to fit in there, but already have a set of Rigid Radiance Pods with Amber back lighting. They aren’t great ditch lights, but would be ok for fogs, auxiliary.

But those, those seem to fit perfectly in there, can’t wait to see it at night man.
Bschurr

No Ragerts

Nov 06, 2021

#3
Very nice. What was your total investment? How long did it take to install?
Thanks @Bronco 202?
$59.99 per light bar and about 3 hours for fabrication & wiring. If I had to do it again, it could knock it out in under an hour now that I have all the measurements and materials.
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
Rgwinn, WeakNinja

Rank V

Nov 06, 2021

#4
Looks good!
Blutic Beagle, Bschurr

No Ragerts

Nov 06, 2021

#5
Let there be light…

Low beams
78649304-5DA9-4B3D-A080-1B4D4D5010FE.jpeg

Low beams with LEDs
249123C5-BEA5-4CF2-8AD4-5D7179ABC12B.jpeg
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
the poacher, DFW_Bronco

Rank VI

Nov 07, 2021

#6
Thanks @Bronco 202?
$59.99 per light bar and about 3 hours for fabrication & wiring. If I had to do it again, it could knock it out in under an hour now that I have all the measurements and materials.
You can move to AZ and be my new friend . Great job.
MANDO6, JasonP-21 OB

Rank VI

Nov 07, 2021

#7
Wow, that's great.
2022 Jeep JLR, manual with even more extra guacamole
Sold - 2021 Jeep JLR, manual w/extra guacamole
1Five1 Garage, Bschurr

Rank V

Nov 07, 2021

#8
Let there be light…

Low beams
View attachment 21466

Low beams with LEDs
View attachment 21467
Freekin awesome! Serious question, would you fabricate two more brackets for me? Or do you have a pic with measurements,?
Bronco 202?

No Ragerts

Nov 07, 2021

#9
Freekin awesome! Serious question, would you fabricate two more brackets for me? Or do you have a pic with measurements,?
Thank you very much - glad you like it. I enjoy doing my own work, it’s very satisfying and the positive feedback is validating.

Sorry - I didn’t document the build details but it really wasn’t too crazy just a bunch of trial & error because there is not a lot of room back there for my ham fists and I wanted to make sure the light was level and properly angled for proper output. You cannot simply mount a light bar to the bumper bolts because the bumper ends angle outward. I needed to get a little creative to mount it angled so the light is focused in front of the vehicle and not the sides - all while centering it in the bumper opening so it works properly & looks good too!

Basically, there are just 2 metal brackets that I fabricated to hold each end of the light bar.

The outside mount is 1/2” wide flat bar that is 2.5” long that I drilled holes @ 1.75” on center. (I harvested this from a black powder coated L bracket). This is attached horizontally to the outermost bolt on the underside of the bumper on one end and the other end is attached to the supplied end of the light bar via a 1/2” long stainless bolt & nylon lock nut. The supplied light bar mount L bracket was installed to the bar with the end facing inward toward the center of the bar for proper clearance.

The inside mount is made from 1&3/8” wide perforated, zinc plated steel that I picked up from Lowes. I used holes that were 3.5” on center (which equates to 4 full holes). I cut this piece to length and the top is attached in a vertical orientation to a 13mm bolt on the bottom of the radiator behind the bumper. The light bar is then attached to the 4th hole down. Similar to outboard mount, I bolted the light bar mount to the steel with the same stainless hardware. BUT - I had to attach the light bar L bracket mount to the light bar with the bracket facing outward which is the opposite direction of the other side so it fits properly. Once everything is snugged up tight, I needed to bend the perforated steel backward toward the motor so the light was focused toward the center of the vehicle. Thankfully this perforated material is strong enough for mounting but malleable to bend it backward to the perfect angle.

Last few tidbits - mount the bars with the wiring end toward the center of the vehicle so you don’t see and wires and then just run the harness up and over the front underneath the plastic shroud for the radiator then along the drivers side fender and up the Aux switch connection and grounding point. BTW - I cut the supplied wiring harness apart and only used the molex end and the red (+) & black (-) cables in the supplied techflex wiring loom and used zip ties along the way to prevent anything from coming loose or chafing.

I hope this helps others with this project!
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
Rgwinn, WeakNinja

Former full size owner

Nov 07, 2021

#10
damn those are good lights.
Bschurr

No Ragerts

Nov 07, 2021

#11
damn those are good lights.
(y) Thanks.
I have the 20” dual row version on my Rubicon and it throws a ton of light and has a black background which is why I selected these and I was pleasantly surprised how many lumems a pair of 8” bars output!

9368E061-B641-4C89-9EEF-23E4911D3501.jpeg
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)

Rank II

Nov 07, 2021

#12
Very nice @Bschurr
4dr Badlands, 2.7L, Auto, Lux, SAS, CO. Window Sticker: 1/19
Blend Date: 1/25
WyoBronc, Bschurr

Rank VI

Nov 07, 2021

#13
Let there be light…

Low beams
View attachment 21466

Low beams with LEDs
View attachment 21467
I love the lights. Very nice coverage. How do you feel abou thier placement if you need to remove the endcaps?
2021 4 door Badlands Sasquatch, Rapid red. 2.7, high package. Reserved on 07-19-2020, ordered 01-20-2021, delivered 12-05-2021
Bschurr

Rank VI

Nov 07, 2021

#14
Well that seems to work. I’m really digging the blacked out bronco. I enjoy fabbing my own stuff too. I’ve got an idea I’m playing with. I’ll share when it’s ready.
Bschurr

No Ragerts

Nov 08, 2021

#15
I love the lights. Very nice coverage. How do you feel abou thier placement if you need to remove the endcaps?
Thanks @Slownstddy no need to remove the end caps for installation however, they can be removed without interfering with the lights. I am happy with the final placement - they are evenly spaced in the opening and the light output is redic!
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
Slownstddy

No Ragerts

Nov 08, 2021

#16
Well that seems to work. I’m really digging the blacked out bronco. I enjoy fabbing my own stuff too. I’ve got an idea I’m playing with. I’ll share when it’s ready.
Thanks @J.bell I can’t wait to see what you are up to.

BTW - I made the vinyl letter overlays too along with my hockey stripe. (Well actually, my graphic designer did the artwork).

https://thebronconation.com/forums/threads/bronco-vinyl-hockey-stick-graphic-grill-letters.7507/
- 2023 Raptor / Shadow Black / MGV (DOB 8/30/23)
- 2023 Heritage Limited Edition / Robin’s Egg Blue / 4dr / (stolen from my dealer 11/15/23)
BuckYeah

Built Mild

Nov 08, 2021

#17
What do I think? I think you improvised a perfect solution! Beautifully executed, sir. Photos don't lie and there's no discounting the resulting candlepower. I'd feel safe driving with you at night, so long as you're leading the way. Definitely food for thought when my own rig arrives!
Chris here. I drive a 2-door Velocity Blue 2023 Ford Bronco Badlands with Sasquatch, Lux, a 2.7L V6, and an automatic transmission. It’s fun.

It’s not having what you want. It’s wanting what you have.
Bschurr

Rank II

Nov 08, 2021

#18
Great job looks awesome. Definitely peaked my interest.
Bschurr

Rank I

Dec 31, 2021

#19
Let there be light…

Low beams
View attachment 21466

Low beams with LEDs
View attachment 21467
Wow! They totally reveal that turn ahead! Nice job!
Bschurr

You must log in or register to post here.