Jul 01, 2022
So...
I waited and looked and finally got my modular bumper.
I had a load of issues which I will share for all to gain a better understanding of exactly what is needed to do the swap. The true issue now is that I think I may like the original with the bull bar better for my 70s/80s Trooper/Blazer aesthetic.
Things that are not noted when doing the swap from plastic to Modular...
Brackets are needed as I will not cut the original turbo cooler bracket hoops from the original brackets.
Instead, I used/sacrificed the rough Country frame horns I bought by cutting off the 3/4 inch boss holes about 4 inches back. https://www.roughcountry.com/tow-hook-shackle-conversion-kit-rs171c.html?
I know, I wasted $125 but I don't want to cut or modify anything that came originally with the truck; plus, just try and order them from Ford right now. If not impossible with all the supply shortages, would probably be well over the $125 I paid for those RC horns
The original plastic cover (belly pan or soft shell crab skid plate) for the plastic bumper will not work (unless you cut it). I now have to buy a metal factory or aftermarket skid (which I am planning on doing should I keep the modular bumper). I was also thinking of fabbing a skid from alum, fiberglass ( have a boatload left over from my hot-rodding days) or 16 gauge steel which is really not cheap today with all teh shortages 36 x36 inch steel is now $80.
If I went fiberglass, which I know I could get to match teh original pan pretty damn close, I could use the original plastic as the puck and get it very close. I looked online and all aftermarket companies want 400$! WTH!
Note: the base bumper is about 15 pounds, the modular is about 50!
Here we go! First, how I had it
Now, with the modular, still no smash pan added (and I am driving it!) I know, stupid!)!
I waited and looked and finally got my modular bumper.
I had a load of issues which I will share for all to gain a better understanding of exactly what is needed to do the swap. The true issue now is that I think I may like the original with the bull bar better for my 70s/80s Trooper/Blazer aesthetic.
Things that are not noted when doing the swap from plastic to Modular...
Brackets are needed as I will not cut the original turbo cooler bracket hoops from the original brackets.
Instead, I used/sacrificed the rough Country frame horns I bought by cutting off the 3/4 inch boss holes about 4 inches back. https://www.roughcountry.com/tow-hook-shackle-conversion-kit-rs171c.html?
I know, I wasted $125 but I don't want to cut or modify anything that came originally with the truck; plus, just try and order them from Ford right now. If not impossible with all the supply shortages, would probably be well over the $125 I paid for those RC horns
The original plastic cover (belly pan or soft shell crab skid plate) for the plastic bumper will not work (unless you cut it). I now have to buy a metal factory or aftermarket skid (which I am planning on doing should I keep the modular bumper). I was also thinking of fabbing a skid from alum, fiberglass ( have a boatload left over from my hot-rodding days) or 16 gauge steel which is really not cheap today with all teh shortages 36 x36 inch steel is now $80.
If I went fiberglass, which I know I could get to match teh original pan pretty damn close, I could use the original plastic as the puck and get it very close. I looked online and all aftermarket companies want 400$! WTH!
Note: the base bumper is about 15 pounds, the modular is about 50!
Here we go! First, how I had it
Now, with the modular, still no smash pan added (and I am driving it!) I know, stupid!)!
rws, Mal